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작성자 EQiblycooda (46.♡.22.144)
조회 3회 작성일 24-12-28 21:16

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<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Preparing the Necessary Tools  </h3>
<ul>
<li>  Ensure the instrument is complete with all necessary components:  vibration transducers, laser tachometer, magnetic stand, software, and other accessories.  </li>
<li>  Connect the device to your PC using the USB interface and confirm the software installation.  </li>
</ul>
 
<h3>  Sensor Installation  </h3>
<ul>
<li>  Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings.    </li>
<li>  Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li>
</ul>
 
<h3> Starting the Program  </h3>
<ul>
<li>  Open the Balanset application on your PC.  </li>
<li>  Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.  </li>
</ul>
 
<h3>  Measuring Initial Vibration  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Operate the rotor at its intended working speed.  </li>
<li>  The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.  </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).  </li>
<li>  Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.    </li>
<li>  These parameters are displayed on the screen as numerical data and graphs.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li>
<li>  If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3>  Final Check and Balance Confirmation  </h3>
<ul>
<li>  With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>  If the vibration level remains high, repeat the process with further weight adjustments.    </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3> Concluding Steps and Verification  </h3>
<ul>
<li>  Double-check that all weights and sensors are securely fastened.    </li>
<li>  Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations.  </li>
<li>  If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts.  </li>
</ul>
 
<p>  This process allows for precise imbalance correction, reducing vibration and extending equipment life.  </p>
 
 
 
 
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